In the traditional design of the centrifugal compressor, the splitter blade and the main blade always keep the same shape. However, to enable high efficiency of the high-loading centrifugal compressor, the matching of design parameters of the splitter blade and the main blade needs to be optimized. In this paper, the influence of the load distribution between the main blade and the splitter blade on the aerodynamic performance, the flow field, and the internal vortices of a high-loading centrifugal compressor were studied by means of CFD prediction. Four cases with different values of the variable CR which is defined as the load-ratio of splitter blade to main blade were set up. In each case, the splitter blade and the main blade were shaped according to different laws of circulation distribution (rVu) while the average circulation of the splitter blade and the main blade at any meridional position were consistent with that of the prototype. The results showed that a proper reduction of the load-ratio of splitter blade to main blade is beneficial to suppress the leakage vortex of the splitter blade and reduce the scale of the wake in the channel near the suction-side of the splitter blade, which consequently improves the flow uniformity at the impeller outlet and enhances the aerodynamic performance of both the stage and the component. The stage isentropic efficiency of the optimal case was found to be 0.7% higher than that of the prototype and the stage total pressure ratio was also improved. The optimal value of CR, which in this investigation is 94%, is supposed to be the result of the trade-off between the development of the wake and the leakage vortices in adjacent two channels. The optimization of the load distribution between the main blade and the splitter blade provides an opportunity to further improve the high-loading centrifugal compressor performance.
[1] Johnson M.W., Secondary flow in rotating bends. Transactions of the ASME Journal of Engineering for Power, 1978, 100(4): 553–560.
[2] Inoue M., Cumpsty N.A., Experimental study of centrifugal impeller discharge flow in vaneless and vaned diffusers. ASME Journal of Engineering for Gas Turbines and Power, 1984, 106(2): 455–467.
[3] Cumpsty N.A., Compressor aerodynamics. Longman Scientific and Technical, 1989, pp. 263–264.
[4] Krain H., Karpinski G., Beversdorff M., Flow analysis in a transonic centrifugal compressor rotor using 3-component laser velocimetry. ASME Turbo Expo 2001: Power for Land, Sea, and Air, American Society of Mechanical Engineers Digital Collection, 2001. DOI: 10.1115/2001-GT-0315.
[5] Krain H., Hoffmann B., Rohne K.H., et al., Improved high pressure ratio centrifugal compressor. ASME Turbo Expo 2007: Power for Land, Sea, and Air. American Society of Mechanical Engineers Digital Collection, 2007, pp. 967–975.
[6] Elfert M., Weber A., Wittrock D., et al., Experimental and numerical verification of an optimization of a fast rotating high-performance radial compressor impeller. Journal of turbomachinery, 2017, 139(10): 101007.
[7] Hehn A., Mosdzien M., Grates D., et al., Aerodynamic optimization of a transonic centrifugal compressor by using arbitrary blade surfaces. Journal of Turbomachinery, 2018, 140(5): 051011.
[8] Mosdzien M., Enneking M., Hehn A., et al., Influence of blade geometry on secondary flow development in a transonic centrifugal compressor. Journal of the Global Power and Propulsion Society, 2018, 2: 429–441.
[9] Ashrafi F., Huu D.V., Assessment of flow control strategies for improving centrifugal compressor efficiency. ASME Turbo Expo 2018: Turbomachinery Technical Conference and Exposition, American Society of Mechanical Engineers Digital Collection, 2018. DOI: 10.1115/GT2018-77022.
[10] Chriss R.M., Hathaway M.D., Wood J.R., Experimental and computational results from the NASA Lewis low-speed centrifugal impeller at design and part-flow conditions. ASME 1994 International Gas Turbine and Aeroengine Congress and Exposition, American Society of Mechanical Engineers Digital Collection, 1994.
[11] Zangeneh M., Goto A., Harada H., On the design criteria for suppression of secondary flows in centrifugal and mixed flow impellers. ASME Journal of turbomachinery, 1998, 120(4): 723–735.
[12] Weiß C., Daniel R.G., Thermann H., et al., Numerical Investigation of the Influence of the Tip Clearance on Wake Formation Inside a Radial Impeller. ASME Turbo Expo 2003: Power for Land, Sea, and Air, International Joint Power Generation Conference Collection, 2003. DOI: 10.1115/GT2003-38279.
[13] Farge T.Z., Johnson M.W., Maksoud T.M.A., Tip leakage in a centrifugal impeller. ASME Journal of Turbomachinery, 1989, 111(3): 244.
[14] Tourlidakis A., Elder R.L., Numerical investigations of centrifugal compressor flows with tip leakage using a pressure correction method. International Journal of Turbo and Jet Engines, 1996, 13(1): 35–54.
[15] Hah C., Krain H., Analysis of transonic flow fields inside a high pressure ratio centrifugal compressor at design and off design conditions. ASME 1999 International Gas Turbine and Aeroengine Congress and Exhibition, American Society of Mechanical Engineers Digital Collection, 1999. DOI: 10.1115/99-GT-446.
[16] Hong S.S., Matthias S., Abhari R.S., Effect of tip clearance on the flow and performance of a centrifugal compressor. ASME/JSME 2003 4th Joint Fluids Summer Engineering Conference, American Society of Mechanical Engineers Digital Collection, 2003. DOI: 10.1115/FEDSM2003-45094.
[17] Jaatinen-Värri A.I, Tiainen J., Turunen-Saaresti T., et al., Centrifugal compressor tip clearance and impeller flow. Journal of Mechanical Science and Technology, 2016, 30(11): 5029–5040.
[18] Kaneko M., Tsujita H., Numerical investigation of influence of tip leakage flow on secondary flow in transonic centrifugal compressor at design condition. Journal of Thermal Science, 2015, 24(2): 117–122.
[19] Kaneko M., Tsujita H., Influences of tip leakage flows discharged from main and splitter blades on flow field in transonic centrifugal compressor stage. ASME Turbo Expo 2018: Turbomachinery Technical Conference and Exposition. American Society of Mechanical Engineers Digital Collection, 2018. DOI: 10.1115/GT2018-75345.
[20] Ibaraki S., Furukawa M., Iwakiri K., et al., Vortical flow structure and loss generation process in a transonic centrifugal compressor impeller. ASME Turbo Expo 2007: power for land, sea, and air, American Society of Mechanical Engineers Digital Collection. 2007. DOI: 10.1115/GT2007-27791.
[21] Moussavi Torshizi S.A., Hajilouy Benisi A., Durali M., Numerical optimization and manufacturing of the impeller of a centrifugal compressor by variation of splitter blades. ASME Turbo Expo 2016: Turbomachinery Technical Conference and Exposition, American Society of Mechanical Engineers Digital Collection, 2016.
[22] Apollonio A., Maddaluni F., Pasini A., et al., Theoretical optimization of splitter blade geometry in high-efficiency centrifugal turbopumps. Fluids engineering division summer meeting. American Society of Mechanical Engineers, 2019, 59056: V03BT03A045.
[23] Zangeneh M., Amarel N., Daneshkhah K., et al., Optimization of 6.2:1 pressure ratio centrifugal compressor impeller by 3D inverse design. ASME 2011 Turbo Expo: Turbine Technical Conference and Exposition, American Society of Mechanical Engineers Digital Collection, 2011. DOI: 10.1115/GT2011-46505.
[24] Wang L., Lu J., Liao W., et al., Numerical simulation of the tip leakage vortex characteristics in a semi-open centrifugal pump. Applied Sciences, 2019, 9(23): 5244.