Influence by Struts on the Flow Field in the Coupled System of Turbine and Diffuser under Various Operational Conditions

  • QIU Bin ,
  • FU Jinglun ,
  • SONG Yufeng ,
  • CUI Zeyang ,
  • LIU Yue ,
  • ZHANG Hongwu
Expand
  • 1. Advanced Gas Turbine Laboratory, Institute of Engineering Thermophysics, Chinese Academy of Sciences, Beijing 100190, China
    2. University of Chinese Academy of Sciences, Beijing 100049, China
    3. National Key Laboratory of Science and Technology on Advanced Light-duty Gas-turbine, Beijing 100190, China
    4. Key Laboratory of Advanced Energy and Power, Institute of Engineering Thermophysics, Chinese Academy of Sciences, Beijing 100190, China

Online published: 2025-09-01

Supported by

This research is financially supported by the National Science and Technology Major Project (J2019-II-0017-0038).

Copyright

Science Press, Institute of Engineering Thermophysics, CAS and Springer-Verlag GmbH Germany, part of Springer Nature 2025

Abstract

In gas turbines, there are strong flow interactions between the last stage turbine and the exhaust diffuser which have a significant influence on the aerodynamic performance of the turbine and diffuser. The supporting strut in the diffuser plays a major role in the coupled flow between the turbine and the diffuser. But the influence mechanism imposed by strut on the coupled flow is not fully understood. In this paper, the effects of the strut on the flow pattern evolution and aerodynamic performance of the coupled system are numerically investigated. A full-scale last stage turbine and exhaust diffuser are included in the calculation domains to obtain the full velocity coupling flow field. Annular diffusers with or without struts were designed and compared under different operational conditions. Qualitative and quantitative coupling relationships between the turbine and the exhaust diffuser in terms of flow and performance were concluded and validated in this paper. Under the different operational conditions, the sum of the static pressure coefficient and the total pressure loss coefficient tends to be a constant which is related to the inflow Mach number, the area ratio, and flow uniformity at inlet and outlet of the diffuser no matter with or without strut. There is an exponential relationship between the efficiency of the turbine and the static pressure recovery coefficient of the diffuser. The struts cause the circumferential non-uniformity flow field in the turbine passages, but impose slight influences on the radial distributions of the averaged flow parameters at the turbine exit. The struts help to suppress the vortices near the diffuser case and induce flow separation under the conditions of strut’s attack angle larger than ±20°, which results in the performances of the diffuser and turbine fluctuate within a wider range due to the changes of the operational conditions.

Cite this article

QIU Bin , FU Jinglun , SONG Yufeng , CUI Zeyang , LIU Yue , ZHANG Hongwu . Influence by Struts on the Flow Field in the Coupled System of Turbine and Diffuser under Various Operational Conditions[J]. Journal of Thermal Science, 2025 , 34(5) : 1782 -1797 . DOI: 10.1007/s11630-025-2137-y

References

[1] Jaganmohan M., Global market value of gas turbine industry 2016-2021. Bruna Alves, 2024.
[2] Kline S.J., Abbott D.E., Fox R.W., Optimum design of straight-walled diffusers. Journal of Basic Engineering, 1959, 81(3): 321–329. 
[3] Sovran G., Experimentally determined optimum geometries for rectlinear diffusers with rectangular, conical or annular cross section. Fluid Mechanics of Internal Flow, 1967, 117(2): 231–239.
[4] Kumar D.S., Kumar K.L., Effect of swirl on pressure recovery in annular diffusers. Journal of Mechanical Engineering Science, 1980, 22(6): 305–313.
[5] Babu M., Bhatia D., Shukla R.K., et al., Effect of turbine tip leakage flows on exhaust diffuser performance. Proceedings of the ASME 2011 Turbo Expo: Turbine Technical Conference and Exposition, Vancouver, British Columbia, Canada, 2011, 7: 609–618. 
DOI: https://doi.org/10.1115/GT2011-45457.
[6] Babu M., Shukla R.K., Maru A., et al., Boundary layer control in turbine exhaust diffusers using casing injection and design modifications. Proceedings of the ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, Copenhagen, Denmark, 2012, 8: 1069–1079. 
DOI: https://doi.org/10.1115/GT2012-68387.
[7] Zimmermann C., Stetter H., Experimental determination of the flow field in the tip region of a LP-steam turbine. Proceedings of the ASME 1993 International Gas Turbine and Aeroengine Congress and Exposition, Cincinnati, Ohio, USA, 1993, 1: 1–8. 
DOI: https://doi.org/10.1115/93-GT-106.
[8] Kluß D., Wiedermann A., Volgmann W., Impact of gas turbine outflow on diffuser performance-a numerical study. Proceedings of the ASME Turbo Expo 2004: Power for Land, Sea, and Air, Vienna, Austria, 2004, 5: 111–119. DOI: https://doi.org/10.1115/GT2004-53043.
[9] Vassiliev V., Irmisch S., Abdel-wahab S., et al., Impact of the inflow conditions on the heavy-duty gas turbine exhaust diffusers performance. Proceedings of the ASME Turbo Expo 2010: Power for Land, Sea, and Air, Glasgow, UK, 2010, 7: 1401–1412. 
DOI: https://doi.org/10.1115/GT2010-22840.
[10] Zhang L., Kang J., Lang J., et al., Stall evolution mechanism of a centrifugal compressor with a wide-long vaneless diffuser. Journal of Thermal Science, 2024, 33(3): 899–913. 
[11] Kuschel M., Drechsel B., Kluß D., et al., Influence of turbulent flow characteristics and coherent vortices on the pressure recovery of annular diffusers: Part A—Experimental results. Proceedings of the ASME Turbo Expo 2015: Turbine Technical Conference and Exposition, Montreal, Quebec, Canada, 2015, 2A: V02AT38A001. 
DOI: https://doi.org/10.1115/GT2015-42476 
[12] Drechsel B., Müller C., Herbst F., et al., Influence of turbulent flow characteristics and coherent vortices on the pressure recovery of annular diffusers: part B—Scale-resolving simulations. Proceedings of the ASME Turbo Expo 2015: Turbine Technical Conference and Exposition, Montreal, Quebec, Canada, 2015, 2A: V02AT38A010. 
DOI: https://doi.org/10.1115/GT2015-42477.
[13] Steven S.J., Williams Q.J., The influence of inlet conditions on the performance of annular diffusers. Journal of Fluids Engineering, 1980, 102(3): 357–363.
[14] Vassiliev V., Irmisch S., Florjancic S., CFD analysis of industrial gas turbine exhaust diffusers. Proceedings of the ASME Turbo Expo 2002: Power for Land, Sea, and Air, Amsterdam, the Netherlands, 2002, 5: 995–1013. DOI: https://doi.org/10.1115/GT2002-30597.
[15] Vassiliev V., Irmisch S., Clarideg M., et al., Experimental and numerica investigation of the impact of swirl on the performance of industrial gas turbines exhaust diffusers. Proceedings of the ASME Turbo Expo 2003, collocated with the 2003 International Joint Power Generation Conference, Atlanta, Georgia, USA, 2003, 6: 19–29. 
DOI: https://doi.org/10.1115/GT2003-38424.
[16] Opilat V., Seume J.R., The effect of the operating conditions of the last turbine stage on the performance of an axial exhaust diffuser. Proceedings of the ASME 2011 Turbo Expo: Turbine Technical Conference and Exposition, Vancouver, British Columbia, Canada, 2011, 7: 695–704. DOI: https://doi.org/10.1115/GT2011-45668.
[17] Olaf S., Joerg R.S., Influence of rotating blade wakes on separation in turbine exhaust diffusers. Journal of Thermal Science, 2008, 17(1): 42–49. 
[18] Flelge H.U., Rless W., Seume J., Swirl and tip leakage flow interaction with struts in axial diffusers. Proceedings of the ASME Turbo Expo 2002: Power for Land, Sea, and Air. Amsterdam, the Netherlands, 2002, 5: 871–878. DOI: https://doi.org/10.1115/GT2002-30491.
[19] Brown K., Guillot S., Ng W., et al., Experimental investigation of gas turbine axial diffuser performance: Part I – parametric analysis of influential variables. Proceedings of the ASME Turbo Expo 2020: Turbomachinery Technical Conference and Exposition, Virtual, Online, 2020, 2D: V02DT36A016. 
DOI: https://doi.org/10.1115/GT2020-15299.
[20] Brown K., Guillot S., Ng W., et al., Experimental investigation of gas turbine axial diffuser performance: Part II — Effect of inlet flow profiles at on- and off-design conditions. Proceedings of the ASME Turbo Expo 2021: Turbomachinery Technical Conference and Exposition, Virtual, Online, 2021, 2C: V02CT35A001, DOI: https://doi.org/10.1115/GT2021-03719. 
[21] Roman Z.P., Joerg R.S., Interaction between struts and swirl flow in gas turbine exhaust diffusers. Journal of Thermal Science, 2005, 14(4): 314–320. 
[22] Harris H., Piñeiro I., Norris T., A performance evaluation of a three splitter diffuser and vaneless diffuser installed on the power turbine exhaust of a TF40B gas turbine. Proceedings of the ASME 1998 International Gas Turbine and Aeroengine Congress and Exhibition, Stockholm, Sweden, 1998, 2: V002T03A011. 
DOI: https://doi.org/10.1115/98-GT-284.
[23] Stefano U., Umberto D., Experimental performance analysis of an annular diffuser with and without struts. Experimental Thermal and Fluid Science, 2000, 22(3–4): 183–195.
[24] Stefano U., Umberto D., Flow development and turbulence length scales within an annular gas turbine exhaust diffuser. Experimental Thermal and Fluid Science, 2000, 22(1–2): 55–70.
[25] Prakash R., Christopher D., Kumarrathinam K., CFD analysis of flow through a conical exhaust diffuser. International Journal of Research in Engineering and Technology, 2014, 3(11): 239–248.
[26] Fric T.F., Villarreal R., Auer R.O., et al., Vortex shedding from struts in an annular exhaust diffuser. American Society of Mechanical Engineers, 1998, 120(1): 186–192.
[27] Dong Y., Li Z., Li J., An investigation of the tapered strut on aerodynamic performance of the exhaust diffuser under different swirls. Engineering for Gas Turbines and Power, 2022, 144(1): 011006–011017.
[28] Pradeep A.M., Bhaskar R., Vaibhav V., et al., Study of gas turbine exhaust diffuser performance and its enhancement by shape modifications. Proceedings of the ASME Turbo Expo 2010: Power for Land, Sea, and Air, Glasgow, UK, 2010, 7: 1101–1110. 
DOI: https://doi.org/10.1115/GT2010-22088.
[29] Cerantola D.J., Birk A.M., Numerically optimizing an annular diffuser using a genetic algorithm with three objectives. Proceedings of the ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, Copenhagen, Denmark, 2011, 8: 1033–1042. 
DOI: https://doi.org/10.1115/GT2012-68205.
[30] ANSYS, Inc. ANSYS ICEM CFD 2021 R1. Mesh Generation Software. ANSYS, Inc, PA, Canonsburg, 2021.
[31] NUMECA International. AutoGrid 5. Mesh generation software, Version 10.2. In A. Smith (Ed.), Computational Fluid Dynamics: Techniques and Applications, Springer, Berlin, 2016.
[32] Mihailowitsch M., Schatz M., Vogt D.M., Numerical investigations of an axial exhaust diffuser coupling the last stage of a generic gas turbine. Journal of Engineering for Gas Turbines and Power, 2019, 141(3): 031025.
Outlines

/