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  • Journal of Thermal Science. 2021, 30(5): 1803-1813.
    目前,环路热管(LHP)冷凝器的结构设计大多依靠经验,为了分析LHP内的冷凝流型,寻找更准确的经验关联式以更好地指导环路热管冷凝器设计,本文设计了一套观察冷凝器内冷凝现象和测量LHP传热性能的试验系统。对283 K冷凝器温度下丙烯LHP的运行参数进行了测量,同时对冷凝器内的冷凝过程进行了观察。实验结果表明,2.5 mm×2.5 mm冷凝通道内的冷凝流型主要有层状流、波状流和间歇流。将实验结果与四种典型的冷凝流型图进行了比较,发现Breber流型图和Cavallini流型图可以成功地预测大部分冷凝流型。另外,根据流型选取了四种冷凝换热关联式,将预测值与实验结果进行了比较,结果表明,Cavallini关联式预测值与实验值的偏差小于20%,该关联式可用于LHP冷凝器结构的精确设计。
  • Journal of Thermal Science. 2021, 30(4): 1349-1362. https://doi.org/10.1007/s11630-021-1485-5
    作为一种前景广阔的能量转换技术,半导体热电转换器件在温度控制和制冷领域具有潜在的应用价值。热电制冷器瞬态超冷性能极其敏感于输入的电流脉冲,而传统用于调控的电流脉冲受限于规则波形约束,难以获得最佳的超冷性能。考虑到电流脉冲波形、波幅和脉宽等参数之间的强耦合性,同时寻优以上关键变量有望进一步改善热电制冷器超冷性能。为了打破传统规则脉冲波形的局限,本文提出了一种非规则电流脉冲波形的设计理念,并通过基于非支配排序遗传算法多目标优化证明了该原理设计的可行性。结果表明,非规则电流脉冲波形调控能实现瞬态持续超冷,经优化后非规则脉冲电流调控的器件有效制冷量和超调温度均表现出优异特性。与以往研究中使用较多的t0波形相比,器件有效制冷量和超调温度可分别提高88.33%和92.13%。性能改善对应的物理本质为,基于非规则电流脉冲波形控制的热电器件有效权衡了其中发生的帕尔贴制冷效应、焦耳热效应和傅里叶热传导效应。本文获得的非规则电流脉冲波形帕累托最优前沿有利于研究者和工程师根据实际应用偏好作出最适宜的设计决策。
  • Journal of Thermal Science. 2021, 30(2): 540-550. https://doi.org/10.1007/s11630-020-1264-8
  • Journal of Thermal Science. 2021, 30(2): 716-728. https://doi.org/10.1007/s11630-020-1315-1
    中文摘要:为了分析主孔与侧孔射流角度以及孔径比对平板模型气膜冷却效率影响,采用压力敏感漆(PSP)技术实验研究了不同吹风比下单孔与姊妹孔的绝热气膜冷却效率,数值研究了单孔与姊妹孔冷却射流的流动结构。研究发现:姊妹孔在所有吹风比下气膜冷却效果均优于单圆孔正向射流、逆向射流。主孔或侧孔的逆流均可增加姊妹孔的展向气膜覆盖面积,主孔逆流,侧孔顺流,主孔与侧孔孔径比AR=1在高吹风比(BR=1.5)下获得最好的气膜冷却效果,相对圆柱孔顺流的面平均气膜冷却效率提高了11.9倍(X/D=±1.5,Y/D=1-Y/D=17)。低吹风比(BR=0.5)下,侧孔肾形涡均可降低主孔肾形涡强度,从而减少冷却剂脱离壁面,增强气膜冷却效果。主孔逆流且侧孔顺流在高吹风比(BR=1.5)下,侧孔CRVP对主孔CRVP抑制效果最佳。
  • Journal of Thermal Science. 2020, 29(5): 1223-1241. https://doi.org/10.1007/s11630-020-1360-9
    中文导读:随着社会的发展与经济水平的提高,全球面临着巨大的能源需求。在过去的几十年里,化石燃料是各种能源系统的主要能源。此外,发电厂是能源消耗的主要来源。发电厂产生的烟气中含有大量的废热和蒸汽潜热。因此,烟气潜热回收对提高系统效率、节约用水具有重要作用。为了对电厂的废热和蒸汽进行回收,前人在研究中提出了三种主要的烟气冷凝方法:(1)烟气冷凝技术、(2)基于液体干燥器的脱水(LDD)技术、(3)膜技术。本文主要针对烟气冷凝技术中的间接冷却技术进行回顾和总结,介绍了烟气冷凝的数值模拟和理论,总结了不同的换热器类型和实验结果。间接冷却技术的性能不仅受其自身结构和设计的影响,还受烟气入口温度、速度、水蒸气质量分数等因素的影响。换热器的尺寸和成本、酸蚀、烟气中积灰等是实际应用中值得进一步研究的主要问题。
  • Journal of Thermal Science. 2020, 29(5): 1355-1369. https://doi.org/10.1007/s11630-020-1354-7
    中文导读:本文提出了一种新型椭圆形套管-管翅式蒸发式冷凝器,该换热器为套管结构,冷却水在圆管内管中流动,喷淋水及冷却空气掠过椭圆外管,在内管与外管间的类环形区域内流动的制冷剂可同时与冷却水、喷淋水及冷却空气进行热量交换。基于对北京地铁14号线阜通站内的圆管-管翅式蒸发式冷凝器进行现场实测,建立了圆管-管翅式换热器和椭圆形套管-管翅式换热器理论模型,将模拟结果与实测值进行对比,研究了椭圆形套管-管翅式换热器的节能性和强化传热特性。研究结果表明,采用椭圆形套管-管翅式蒸发式冷凝器的空调系统风机功耗与采用圆管-管翅式蒸发式冷凝器的空调系统风机功耗相比,降低了11.18%~14.65%;椭圆形套管-管翅式换热器的换热量相对于圆管-管翅式换热器增加了2.34%~9.28%,其传热系数提高了47.42%。因此,椭圆形套管-管翅式蒸发式冷凝器在制冷剂温度及喷淋水温度较高的情况下具有较好的节能性和传热性能。
  • Journal of Thermal Science. 2020, 29(5): 1370-1389. https://doi.org/10.1007/s11630-020-1270-x
    This work presents a new velocity search algorithm for designing a condenser of a 1200 MWe large-scale nuclear power plant situated in tropical region. For this, the condenser pressure was considered in the range of 7.5–15 kPa while its tube inner diameter was taken as 28 mm with 1 mm tube wall thickness. Both longitudinal and transverse condensers with multiple shell tanks and varied shell tank lengths from 8–14 m have been considered in this work. Three different tertiary coolant temperature rises were chosen as 4°C, 8°C and 12°C by considering tropical region average reservoir water temperature range of 28°C to 32°C during summer. Velocity of tertiary coolant was kept within 0.75–1.5 m/s to ensure sufficient turbulence to avoid erosion-corrosion of the tubes. Numerical simulation has been employed to obtain tube-side pressure drop and convection heat transfer coefficient directly from tertiary coolant inlet velocity using κ-ω turbulent flow model. A new iterative “velocity-search algorithm” has been developed that focuses on finding the correct tertiary coolant velocity instead of overall heat transfer coefficient. Results revealed that velocity-search algorithm yielded very close to the important physical and thermal parameters of condenser compared to the existing design data in large scale nuclear power plants. Velocity-search algorithm has given less number of condenser design physical parameters that meets the velocity acceptance criteria for longitudinal condenser compared to the transverse condenser. Finally, velocity-search algorithm is found to be more reliable, robust, and consistent for condenser design compared to the conventional design algorithm used in Log-Mean Temperature Difference method.
  • Journal of Thermal Science. 2019, 28(5): 984-992. https://doi.org/10.1007/s11630-019-1143-3
    A method was presented for calculating the melting rate of ice crystals in different axial positions in a compressor. The volume of fluid model and enthalpy-porosity model were used to simulate the melting process of single ice crystal. The result was validated by experimental data from literature. The change of the liquid fraction of the ice crystals with the axial position was obtained when the temperature distribution inside the compressor was introduced into the melting process. The liquid fraction of the spherical ice crystals was fitted with the ice crystal diameter as a variable, and the general distribution function for computing liquid fraction in any axial position in the compressor was obtained. The function of axial position as a variable for non-spherical ice crystal was also got. 提出了一种压气机内不同轴向位置冰晶融化速率的计算方法。采用有限体积法和多孔焓模型模拟了单个冰晶的融化过程,并且与文献中实验结果进行了对比,验证了方法的可靠性。将温度沿轴向的分布引入,得到了压气机内沿轴向位置冰晶融化的液相分数变化。对球形冰晶结果进行拟合,得到了冰晶液相分数和直径的函数关系式,进一步得到了以冰晶直径和轴向位置为变量的通用函数关系式。同时得到了非球形冰晶的轴向位置与液相分数之间的关系。
  • Journal of Thermal Science. 2019, 28(5): 993-1003. https://doi.org/10.1007/s11630-019-1116-6
    Ambient wind has an unfavourable impact on air-cooled steam condenser (ACSC) performance. A new measure to improve ACSC performance is proposed by setting a diffusion type guide vane cascade beneath the ACSC platform. The numerical models are developed to illustrate the effects of diffusion type guide vane cascade on ACSC performance. The simulation results show that this vane cascade can cause the increases in coolant flows across almost all fans due to its diffusion function and lower flow resistance. Meanwhile, the guide vane cascade also decreases the fan inlet temperatures because of the uniform flow field around the condenser cells. Comparing with the case without guide device, the overall heat transfer efficiency is increased by 11.2% for guide vane cascade case under the condition of 9 m/s. The heat transfer efficiency firstly enhances and then decreases with decreasing stagger angle of guide vane under a certain wind speed. The optimum stagger angle corresponding to the maximum heat transfer efficiency is about 65.5°. The heat transfer efficiency always enhances as increasing vane cascade height, and a vane cascade with 20 m to 30 m height may be suitable to the ACSC as considering the cost. 环境风对空冷凝汽器的性能具有不利的影响。为了提高空冷凝汽器的性能,提出了一种安装在空冷平台下方的扩压导流叶栅。基于数值模拟方法,研究了扩压导流叶栅对空冷凝汽器性能的影响。结果表明,由于该型叶栅的扩压性能及较低的流动阻力,提高了几乎所有空冷单元的冷却空气流量。同时,该型叶栅使得空冷单元进口处的流场更加均匀。在9m/s风速下,加装扩压导流叶栅可以使空冷凝汽器的换热效率提高11.2%。随着导流叶栅安装角的减小,空冷凝汽器的换热效率先增大后下降,最佳的安装角为65.5°。随着叶栅高度的增加,换热效率一直升高;考虑到成本,最合适的叶栅高度为20~30m。
  • Journal of Thermal Science. 2019, 28(5): 1001-1014. https://doi.org/10.1007/s11630-019-1132-6
    The air conditioning (AC) system of electric vehicles (EVs) consumes a large part of electricity of on-board batteries and influences the continue voyage course seriously. The feasibility of sorption type AC for EVs has been verified theoretically to decrease this part of energy consumption. However, the choice of optimal working pairs based on local working conditions is not considered before, which can realize not only high efficiency but also the steady and reliable operation. Thus in this paper, different solid sorption working pairs used in sorption type AC under different temperature zones are studied. We utilized Rubotherm balance test unit to study the sorption properties of various working pairs (halide-ammonia) and selected candidate working pairs by Clapeyron equation and energy analysis. Results show that MnCl2 is the only choice for cold temperate zone (CTZ) and CaCl2 is optimal for warm temperate zone (WTZ), while the mixed double halide (MnCl2 and CaCl2) is recommended in other zones. In middle temperate zone (MTZ), the probability for performance dropping down is relatively large, thus the ratio (CaCl2:MnCl2) is recommended as 0.33–1 to take advantage of the stability property of MnCl2. While in Qinghai-Tibet plateau cold area (QTPCA, the special temperature zone in China), the ratio is chosen as 2–3 because only under the limiting condition reaction is invalid. Because the continued high environmental temperaturewill increase the probability of limiting condition, ratio of subtropical zone (STZ) is still selected as 2–3 while that of tropical Zone (TZ) is 1–2. Taking WTZ under summer condition as example, by using sorption type AC with CaCl2 as sorbent, the increment voyage course (IVC) over the practical voyage course with conventional compression AC system (PVC) ranges from 9.4% to 37.7% for different type of EVs, i.e. the continue voyage course is increased effectively. This work provides the guidance for choosing optimal working pairs for actual utilization. 电动汽车空调(AC)系统消耗蓄电池的大量电能,严重影响着续航里程。为了降低这部分能耗,前人已经从理论上验证了用于电动车的吸附式空调系统的可行性。然而,以前没有考虑过基于当地工况的最佳工质对的选择,这不仅可以实现高效率,而且可以实现稳定可靠的运行。因此,本文研究了吸附式空调在不同温度区的不同吸附工质对的性能。利用 Rubotherm 平衡试验装置研究了不同工质对(卤化物-氨)的吸附性能,并通过克拉珀龙方程和能量分析选择了各自工况下的最佳工质对。结果表明,氯化锰是冷温带(CTZ)的唯一选择,氯化钙是暖温带(WTZ)的最佳选择,而混合双卤化物(氯化锰和氯化钙)推荐在其他地区使用。在中温带地区(MTZ),性能下降的概率相对较大,因此,为了充分利用 MnCl2 的稳定性,建议将比值(CaCl2:MnCl2)定为0.33~1。在青藏高原寒冷地区(我国的特殊温度区,QTPAC),由于只有在限制条件下,Ca4-8 是无效的,所以选择的比例为 2~3。由于持续较高的环境温度会增加限制工况出现的概率,因此亚热带(STZ)的比值推荐为 2~3 ,热带(TZ)的比值为 1~2。以夏季暖温带为例,对不同类型的电动汽车,采用以氯化钙为吸附剂的吸附式空调系统,比常规压缩式空调系统的实际续航里程增幅在 9.4%到 37.7%之间。这项工作为实际应用中选择最佳工质对提供了指导。
  • Journal of Thermal Science. 2019, 28(5): 1015-1023. https://doi.org/10.1007/s11630-018-1159-8
    Closed wet cooling towers (CWCTs) are used widely because of their better water quality and smaller water consumption. However, the operating parameters shown in the technical documents are only for rated conditions in summer, not for any other conditions, especially in low air wet-bulb temperature areas such as those near 0°C. In addition, CWCTs often fail to achieve the designed cooling effect at low air wet-bulb temperatures. A experiment set of CWCT was built, and the performance of the CWCT at low air wet-bulb temperature near 0°C was investigated. The impact of the operating parameters (air flow rate, cooling water flow rate, and spray water flow rate) on the heat and mass transfer performance of the CWCT was measured and analyzed. The results show the cooling performance of the CWCT at an air wet-bulb temperature 0°C, 2°C, and 4°C is about 47%–63% of the rated operating condition; the optimal operating parameters of these conditions for the CWCT are just the same as those of the rated operating condition in summer. According to the experimental results, some operating advices are given. 闭式湿式冷却塔作为在民用、工业上广泛应用的冷却设备,具有水质好、水耗少的优点。经发现,冷却塔技术样本一般只提供冷却塔的夏季额定运行参数,并没有解释其他的气象条件特别是低湿球温度条件下冷却塔的性能。而在低湿球温度条件下,冷却塔的性能总是低于额定工况的设计性能的。鉴于在许多地区,如地中海沿岸、美国中南部和中国的长三角地区,一年中有较长的时间,湿球温度接近0℃,因此,本文开发出一组闭式湿塔模型,并通过一系列实验来研究在近0℃湿球温度条件下闭式湿式冷却塔的性能,同时也分析了冷却塔运行参数(风量、冷却水流量、喷淋水量)的改变对冷却塔性能的影响。研究发现,闭式湿塔在0℃, 2℃, 和 4℃湿球温度条件下的冷却性能分别约是同等运行参数条件夏季性能的47%~63%。而在低湿球温度条件下,闭式湿塔的最佳运行参数也恰好等同于夏季额定运行参数。另外,基于实验研究结果,提出了闭式湿塔在低湿球温度条件下的运行策略。
  • Journal of Thermal Science. 2019, 28(4): 695-704. https://doi.org/10.1007/s11630-019-1124-6
    In this study, a modified ejector-expansion refrigeration cycle (MERC) is proposed for applications in small refrigeration units. A vapor bypass circuit is introduced into the standard ejector expansion refrigeration cycle (ERC) for increasing the ejector pressure lift ratio, thereby lowering the compressor pressure ratio in the MERC. A mathematical model has been established to evaluate the performances of MERC. Analysis results indicate that since a two phase vapor-liquid stream is used to drive the ejector in the MERC, a larger ejector pressure lift ratio can be achieved. Thus, the compressor pressure ratio decreases by 21.1% and the discharge temperature reduces from 93.6°C to 82.1°C at the evaporating temperature of -55°C when the vapor quality of two phase vapor-liquid stream increases from 0 to 0.2. In addition, the results show that the higher ejector component efficiencies are effective to reduce the compressor pressure ratio and the discharge temperature. Actually, the discharge temperature reduces from 91.4°C to 82.1°C with the ejector component efficiencies increasing from 0.75 to 0.85 at the two phase stream vapor quality of 0.2. Overall, the proposed cycle is found to be feasible in lower evaporating temperature cases.
  • Journal of Thermal Science. 2019, 28(4): 705-713. https://doi.org/10.1007/s11630-019-1150-4
    An auto-cascade absorption refrigeration (ACAR) system could achieve a −60°C refrigeration temperature by low-grade heat. For an ACAR system, its performance is mainly affected by energy and mass coupling of the auto-cascade processes. A novel ACAR system with double-absorber was proposed to get higher- efficient refrigeration as low as ‒60°C in this context, which used R23-R134a-DMF (N,N-Dimethylformamide) as its working fluids. Theoretical calculation and analyses were conducted under different working conditions. From the calculated results, the new system gained a COP value 20% higher than that of an ACAR system with single-absorber under the same generating, condensing, absorbing and refrigerating temperatures. Compositions of a refrigerant mixture showed key influences on energy and mass coupling of the auto-cascade processes, and an optimal composition of the mixed refrigerants was obtained for the new ACAR system. In addition, it was clearly found that absorbing processes of the new system had great effects on energy and mass coupling of the auto-cascade processes. Based on the difference of absorbing characteristics among R23, R134a and DMF, the absorbing processes were intensified under the different absorbing pressures. As a result, an optimal matching pressure was obtained for the new ACAR system. Energy and mass coupling of the auto-cascade processes were further optimized, and the highest COP value was obtained. The theoretical analyses showed that performance of the innovative ACAR system could be superior to that of an ACAR system with single-absorber at a refrigeration temperature from ‒55°C to ‒60°C.
  • Journal of Thermal Science. 2019, 28(4): 714-726. https://doi.org/10.1007/s11630-019-1168-7
    Stirling-type pulse tube cryocoolers (SPTCs) working at liquid-helium temperatures are appealing in space applications because of their promising advantages such as high reliability, compactness, etc. Worldwide efforts have been put in to develop SPTCs operating at liquid-helium temperatures especially with helium-4 as the working fluid. Staged structure is essential to reach such low temperatures. Generally, both the regenerator of the last section and the pulse tube together with the phase shifter are precooled by its upper stage or by external cold source to a low temperature of around 20 K. However, the precooling effects on the regenerator and the pulse tube are synthetic in previous studies, and their independent effects have not been studied clearly. In this manuscript, the precooling effects on the regenerator and on the pulse tube together with the phase shifter are tested independently on a unique-designed precooled SPTC. The tested precooling temperature is between 13.3 K and 22 K, and the no-load refrigeration temperature gets down to 3.6 K. Further analyses and numerical calculations have been carried out. It is found that the influence on the regenerator is remarkable, which is different from previous conclusions. It is also found that the precooling effects on the pulse tube are relatively weak because of the large pressure-induced enthalpy flow of a real gas working at the temperatures near to the critical point. Furthermore, the phase shifting capacity is analyzed with two cases and with both helium-4 and helium-3 as working fluids, and it keeps quite constant after optimizing the frequency and the precooling temperature for each case. The investigation on these independent effects will provide valid reference on the precooling mechanism study of SPTCs working down to liquid-helium temperatures.
  • Journal of Thermal Science. 2019, 28(4): 727-735. https://doi.org/10.1007/s11630-019-1144-2
    Ejector refrigeration has the advantage of low capital cost, simple design, reliable operation, long lifespan and almost no maintenance. The only weakness is the low efficiency and its intolerance to deviations from design operation condition. R134a used in ejector refrigeration system gives better performance in comparison with many other environmental friendly refrigerants as the generation temperature is from 75°C to 80°C. The present work experimentally investigated the on-design and off-design performance of the ejector with fixed geometry using R134a as refrigerant, and cycle performance of the ejector refrigeration system. The experimental prototype was constructed and the effects of primary flow inlet pressure, secondary flow inlet pressure and ejector back pressure on ejector performance and cycle performance were investigated respectively. The operation conditions are: primary flow inlet pressure from 2.2 MPa to 3.25 MPa, secondary flow inlet pressure from 0.36 MPa to 0.51 MPa, ejector back pressure from 0.45 MPa to 0.67 MPa. Conclusions were drawn from the experimental results, and the experimental data can be used for validation of theoretical model for both critical and subcritical mode.