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Experimental Study on the Film Cooling Characteristics of Three Complex Tip Structures

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  • 1. School of Energy and Power Engineering, Beihang University, Beijing 100191, China
    2. Research Institute for Aero-Engines, Beihang University, Beijing 100191, China
    3. National Key Laboratory of Science and Technology on Aero Engines Aero-thermodynamics, Beijing 100191, China
    4. AECC Sichuan Gas Turbine Establishment, Sichuan 610500, China

网络出版日期: 2023-11-11

基金资助

This work was supported by the National Natural Science Foundation of China (51906008); the Fundamental Research Funds for Central Universities (YWF-21-BJ-J-822); and the National Science and Technology Major Project (2017-III-0003-0027).

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Science Press, Institute of Engineering Thermophysics, CAS and Springer-Verlag GmbH Germany, part of Springer Nature 2023

Experimental Study on the Film Cooling Characteristics of Three Complex Tip Structures

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  • 1. School of Energy and Power Engineering, Beihang University, Beijing 100191, China
    2. Research Institute for Aero-Engines, Beihang University, Beijing 100191, China
    3. National Key Laboratory of Science and Technology on Aero Engines Aero-thermodynamics, Beijing 100191, China
    4. AECC Sichuan Gas Turbine Establishment, Sichuan 610500, China

Online published: 2023-11-11

Supported by

This work was supported by the National Natural Science Foundation of China (51906008); the Fundamental Research Funds for Central Universities (YWF-21-BJ-J-822); and the National Science and Technology Major Project (2017-III-0003-0027).

Copyright

Science Press, Institute of Engineering Thermophysics, CAS and Springer-Verlag GmbH Germany, part of Springer Nature 2023

摘要

为探究叶顶结构对气膜冷效的影响,本文采用压力敏感漆测试技术对三种不同的叶顶结构进行气膜冷效实验,实验在自主搭建的平面叶栅实验台中完成,实验叶栅由3个直叶片构成。本文研究了吹风比、密度比、叶尖间隙及叶尖结构对叶顶气膜冷效的影响。实验结果发现,随着吹气比的增大,气膜的覆盖面积增大,大部分实验工况下气膜冷效增强。但同时存在气膜冷效随吹风比增大先升高后降低的现象,即存在最佳吹风比。密度比和叶尖间隙对叶顶气膜冷效的影响非常显著,冷气密度越大,射流动量越小,气膜覆盖效果越好。叶尖间隙越小,凹槽内部主流泄漏流对气膜覆盖的影响越小,平均气膜冷效越高。在三种叶顶结构中,斜肋台阶构型相比于其他两种叶顶结构在相同吹风比、叶尖间隙、密度比下能够表现出更好的气膜冷却效果。

本文引用格式

LIN Juqiang, LI Haiwang, YOU Ruquan, LIU Runzhou, TAO Zhi, LIU Song . Experimental Study on the Film Cooling Characteristics of Three Complex Tip Structures[J]. 热科学学报, 2023 , 32(4) : 1378 -1392 . DOI: 10.1007/s11630-023-1831-x

Abstract

The turbine blades of aircrafts must be properly cooled to prevent engine failure. Thus, to investigate the influence of the tip structure on the film cooling effect, pressure-sensitive paint test technology was used to determine the adiabatic film cooling effectiveness in this study. The experiment was completed in a cascade comprising three straight blades. The effects of the blowing ratio, density ratio, tip clearance, and tip structure on film cooling efficiency were analyzed. The experimental results demonstrated that, as the blowing ratio increased, the film coverage area and film cooling efficiency increased under most experimental conditions. However, the film cooling efficiency was found to initially increase, and subsequently decrease, as the blowing ratio increased. The respective influences of the density ratio and tip clearance on the film cooling efficiency were found to be significant. The density ratio experiments revealed that a high-density ratio can result in better film coverage than the low-density-ratio air. The tip clearance experimental results indicated that a small tip clearance promotes an increase in film cooling efficiency; this is because the small tip clearance negatively affects the main stream leakage flow, which can reduce the film coverage area. Under the conditions of the Base case 2 configuration, a blowing ratio of 2.1, and a tip clearance of 0.6%h, the average film cooling efficiency of the blade tip was 0.22. Among the three blade tip structures applied in this study, Base case 2 demonstrated higher film cooling efficiency than the other two blade tip structures under the conditions of the same blowing ratio, tip clearance, and density ratio.

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